REVERSE ENGINEERING | ORDER A DRAWING FOR THE PART

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Reverse engineering is the process of studying a part or device to understand its functionality and then recreating its design. Reverse engineering can be used to study a part or device to understand its functionality, performance, and other characteristics. Reverse engineering allows you to avoid expensive research and development and get quick results. Reverse engineering can be used to obtain a drawing of a part or design documentation for a device.

Reverse engineering creation of new products based on old ones

Unexpected repairs to equipment and machinery are worse than a natural disaster, but if you manage to find an engineer, you won’t be in danger of panic.

You have a problem, a part has broken, and you want to make it, but you don’t have a drawing, I will help you solve this problem. I will help you solve your problem, be it a part from foreign or domestic equipment, I will solve the production of even complex parts, I specialize in solving non-standard problems.

Practice shows that the most frequently broken parts are: shafts, axles, pulleys, bushings, sprockets, hubs, brake drums, rods, worm pairs, various flange connections, plugs, pins, fitting connections, cups, caps, couplings, nozzles, pulleys of various shapes, fittings, parts of various mechanisms, anchor bolts, threaded rods, gears, rims, eccentrics, satellites, gear shafts, conveyor rollers, parts of dies and molds, dies, punches, etc.

They learn from their mistakes, and do reverse engineering from others.

What is reverse engineering?

Reverse engineering (reverse engineering, reverse engineering, reverse engineering) is the process of copying a product from a finished sample and refining it or improving its design without losing the strength of the product and its functionality. This process involves a complete study of an existing product, analysis of all its components and the creation of a new product that will be more efficient and productive.

Thanks to reverse engineering, the following tasks can be accomplished:

• Develop, manufacture and commission a product (system, unit) with a minimum operating cost.
• Save money when designing a product by using standard design solutions used in other products, systems and units.
• Identify potential vulnerabilities, defects or deficiencies in an existing product.
• Increase the reliability of products (systems, units) through the development and use of standard components, assemblies, parts and systems that make up the product.
• Optimize the processes of design, manufacturing, assembly, installation, operation, repair and modernization of a product (system, unit).
• Development of critical components and parts for equipment repair, maintenance, and modernization.

With the help of reverse engineering, you can improve the quality of a product, reduce its weight, size and price, as well as increase its performance and reliability.

In industry, reverse engineering of a competitor’s product is used to find out its structure, operating principle and evaluate the possibilities of creating an analogue. Reverse engineering, also known as reverse engineering, is the study of a device in order to understand the principles of its operation or reproduce it without direct copying.

How does the service process work?

Reverse engineering work steps:

• Product analysis. It is necessary to analyze the product to understand how it works and what functions it performs. It is important to first collect all available information about the product and study existing documentation for the product, if available. Disassembling the finished product into parts (if necessary).
• Determination of materials used in production by spectral analysis.
• Taking dimensions with a precision measuring instrument or 3D scanning and obtaining a point cloud model (if necessary),
• Removing connecting dimensions from other elements of the device (if the part is damaged and there is mechanical wear).
• Refinement, customization. If necessary, modifications must be made to improve the performance of the product. Creation of a working model in CAD.
• Final analysis. The last step is the final analysis in CAE to see if the product meets the stated mechanical characteristics, fitting and testing, drawing development.

So, this is a method of reverse engineering (development) of any product based on an existing sample. Very briefly, you need to receive a package of design documentation (CD), which functionally exactly matches the “live” sample, preferably supplemented with new properties. Moreover, this can apply to both simple and complex products.

The main advantages of reverse engineering:

1. Facilitating the product development process. Reverse engineering allows you to study competitors’ products, analyze them and use the information obtained to develop your own products.
2. Improved product performance. Reverse engineering allows you to study competitors’ products and use the information obtained to optimize your products.
3. Reduce costs. Reverse engineering avoids costly research and development, allowing for quick results.

I have experience in sketching parts at customer sites (“in the field”).

What reverse engineering methods exist? What technologies and software are used to perform services?

The development of drawings and models of parts based on a sample can be carried out in two ways, using manual recording of all product parameters, or using 3D scanning .

Vernier calipers measurement error in the range of 0–300 mm ±0.02 mm.

Micrometer measurement error in the range of 0–50 mm ±0.002 mm

Get reliable measurements on exceptionally complex surfaces that are ideal for industrial reverse engineering and metrology measurement applications.

The hybrid blue-color laser 3D scanner has superior resolution and accuracy to satisfy even the most demanding needs.

The minimum distance between points is only 0.05 mm, and laser scanning accuracy reaches an amazing 0.04 mm.

What types of parts can be measured using reverse engineering?

Reverse engineering is an amazing technology that allows you to analyze and recreate completely different objects and parts based on their physical and functional characteristics.

The first method is mainly used when working with large products with simple geometric shapes. The second is used for complex parts with curved surfaces .

What source material is needed for reverse engineering?

To successfully carry out reverse engineering, we need an original sample or part. The ideal option is an original, complete part that we can measure and analyze.

Why is it worth ordering reverse engineering from me? What benefits will I get by choosing you?

• Unique experience: I have extensive and long-term experience in the field of reverse engineering. Over the years of work, I have acquired knowledge and skills that allow me to successfully cope with the most complex tasks and achieve impressive results.
• Total Quality: I strive for the highest quality in my work. I pay the utmost attention to detail on every project to ensure the accuracy and integrity of the results. The result of my work will be the detailed and accurate documentation that you will need.
• Convenience: I understand that each client may have unique needs and requirements. Therefore, I offer the opportunity to order reverse engineering in any CAD file format convenient for you. You can choose the format that best suits your goals and requirements.
• I work with a wide range of engineering tools and software, which allows me to effectively perform reverse engineering tasks and provide you with the results in the required format.

What projects have you implemented previously?
The engineering and industrial design portfolio includes a wide range of engineering projects divided by industry, from small, local to large, international. Work related to the creation, improvement, management or repair of various systems and devices. Clients who need the services of an engineer and industrial design can see what kind of experience there is, as well as see the quality of the work performed.

What is the cost of services and what factors can affect the final price?
Depending on the volume and complexity of the work, production time, type of projections (2D, 3D), and other nuances. Thus, the development price is calculated individually.

What are the terms of payment? Cashless payments.

In conclusion, reverse engineering is a useful tool for understanding parts and devices to facilitate product development, improve product performance, and reduce costs. It can also be used to obtain a drawing of a part or device, which will allow the part or device to be produced in the future, a powerful tool for creating new products based on old ones.

To ask a question about reverse engineering, write in the comments, use the contact form or call.